BW PolyureaProtective CoatingsContact

Hand-Applied Polyurea Wear-Resistant Concrete Floor
Waterproofing and Anti-Corrosion System

A hand-applied concrete floor protection system for prepared industrial floors, workshops, corridors, equipment rooms and semi-exposed floor areas. It helps build a sealed, leveled and wear-resistant floor coating structure for projects exposed to abrasion, foot or light vehicle traffic, water contact, occasional chemical splash and outdoor weathering.

Concrete hand-applied polyurea floor waterproofing and anti-corrosion system overview

System Build-Up

Concrete primer + two quartz-sand hand-applied polyurea build layers + exposed wear-resistant polyaspartic topcoat

  1. 01
    BW8009 Concrete Primer

    Concrete pore sealing and adhesion support for prepared floor substrates

  2. 02
    BW6-9527 + Quartz Sand First Build Layer

    Coarse-sand scrape layer for fine defect filling and initial build thickness

  3. 03
    BW6-9527 + Quartz Sand Second Build Layer

    Fine-sand build layer for added thickness, surface uniformity and sanding-ready preparation

  4. 04
    BW0-8027 Wear-Resistant Weather-Resistant Topcoat

    Exposed polyaspartic floor finish for wear, weather and surface protection

What Each Layer Solves

The system separates concrete pore sealing, quartz-sand build thickness and exposed surface protection, helping reduce substrate-related defects, surface wear and long-term floor maintenance risks.

BW8009 concrete primer layer for hand-applied polyurea floor system

BW8009 improves the concrete bonding base.

BW8009 seals prepared concrete, reduces uneven absorption and supports adhesion before the hand-applied build layers are applied. It helps create a more stable bonding base for porous, dusty or mineral concrete floor substrates after proper surface preparation.

First BW6-9527 quartz sand build layer for concrete floor waterproofing and anti-corrosion system

BW6-9527 first build layer fills fine defects.

BW6-9527 blended with coarse quartz sand forms the first scrape-applied build layer. It helps fill small pores, shallow defects, rough texture and local uneven areas, creating a more continuous base before additional build thickness is applied.

Second BW6-9527 quartz sand sanded layer for concrete floor surface uniformity

BW6-9527 second build layer improves thickness and flatness.

The second BW6-9527 quartz-sand build layer adds thickness and creates a sanding-ready surface before the exposed topcoat. After curing and sanding, it helps improve surface uniformity, reduce local irregularities and support a smoother topcoat finish.

BW0-8027 wear-resistant exposed topcoat for concrete floor protection

BW0-8027 protects the exposed floor surface.

BW0-8027 forms the exposed wear-resistant and weather-resistant floor topcoat. It helps improve abrasion resistance, surface durability, color stability and maintainability under foot traffic, light vehicle traffic, water contact, occasional chemical splash and outdoor exposure.

Application Stages

The system is built through concrete floor preparation, BW8009 primer application, two BW6-9527 quartz-sand scrape layers, sanding after the second build layer and BW0-8027 exposed topcoat application.

Concrete floor surface preparation before hand-applied polyurea floor system

01 Concrete Floor Preparation

Prepare a solid, clean, dry and stable concrete floor before coating work begins. Remove loose concrete, laitance, dust, oil, standing water, weak surface layers and contamination, then review floor strength, moisture, flatness, defect depth and repair scope before primer application.

02 BW8009 Concrete Primer

Apply BW8009 as the concrete primer to seal capillary pores, reduce absorption differences and support adhesion before the hand-applied build layers. Primer coverage, recoat timing and substrate condition should be controlled so the following BW6-9527 layers are applied over a stable prepared surface.

BW8009 concrete primer application for floor system
First BW6-9527 quartz sand scrape layer application on concrete floor

03 First BW6-9527 Quartz-Sand Scrape-Applied Layer

Apply BW6-9527 blended with coarse quartz sand as the first scrape-applied build layer. This layer helps fill fine surface defects, pores and shallow uneven areas while starting the main hand-applied build structure for the floor system.

04 Second BW6-9527 Quartz-Sand Scrape-Applied Layer and Sanding

Apply the second BW6-9527 layer with fine quartz sand for additional thickness and surface uniformity. After curing, sanding or grinding should be used to improve flatness, remove surface irregularities and prepare a suitable base for BW0-8027 topcoat application.

Second BW6-9527 quartz sand floor layer sanding and surface preparation for topcoat
Finished BW0-8027 wear-resistant weather-resistant concrete floor surface

05 BW0-8027 Wear-Resistant Weather-Resistant Topcoat

Apply BW0-8027 as the exposed floor topcoat after the quartz-sand build layers are cured, sanded and cleaned. This layer provides the final wear-resistant, weather-resistant and maintainable floor surface.

System Key Data

System-relevant values for concrete floor protection: concrete adhesion, quartz-sand build thickness, waterproofing support, wear resistance and chemical splash review.

BW8009 Concrete Penetrating Primer

BW8009 Concrete Penetrating Primer
ItemTest standard / referenceResult
Density g/cm³ GB/T 6750-2007 1.02
Concrete adhesion ASTM D-3359 3.5 MPa or substrate broken
Viscosity (cps) @ 25°C Product Information Part A 220 / Part B 260
Temperature variation resistance GB/9278-1988 -40 to +180°C, 24 h: normal
Salt resistance GB / T 9274-1988 reference 50 g/L, 30 d: no corrosion, blistering or peeling
Alkali resistance GB / T 9274-1988 reference 50% NaOH, 30 d: no corrosion, blistering or peeling

BW6-9527 Hand-Applied Polyurea Coating

BW6-9527 Hand-Applied Polyurea Coating
ItemTest standard / referenceResult
Solid content Product Information ≥98%
Impact resistance Typical Physical Test Performance 50 kg·cm
Concrete adhesion Typical Physical Test Performance ≥3.0 MPa, substrate broken
Temperature resistance Corrosion and Temperature Resistance -50 to +150°C, no change
Acid / salt resistance Corrosion and Temperature Resistance 30% H2SO4, 168 h; salt resistance 360 h

BW0-8027 Polyaspartic Floor Topcoat

BW0-8027 Polyaspartic Floor Topcoat
ItemTest standard / referenceResult
Impact strength GB / T 1732 50 kg·cm
Pencil hardness Physical Properties 2H
Abrasion resistance HG / T 3831-2006 5 mg
Impermeability Physical Properties 2.1 MPa
Bending resistance (cylindrical) Physical Properties ≤1 mm
Artificial accelerated aging GB / T 14522-1993, 2000 h Light loss <1; chalking <1
Acid / alkali / salt resistance Chemical Resistance 30% acid, 30% NaOH and 30 g/L salt, 240 h
Water / oil resistance Chemical Resistance Water resistance 48 h; 0# diesel and crude oil, 30 d

The above values are selected from the current product-detail Product Information, Physical Properties and Chemical Resistance tables. Final film thickness and suitability should be confirmed according to substrate condition, service exposure, detail design, project specification and the latest approved technical data sheet.

Quality Control Checklist

Before handover, key inspection should focus on concrete floor readiness, BW8009 primer continuity, BW6-9527 quartz-sand build stability, sanding uniformity and BW0-8027 exposed topcoat condition.

01

Concrete Floor Readiness

Confirm the concrete floor condition before primer application.

  • Dust and laitance removed
  • Oil and contamination removed
  • Moisture and surface strength checked
  • Defect depth and repair scope confirmed
02

BW6-9527 Quartz-Sand Build & Sanding Check

Review both scrape-applied BW6-9527 quartz-sand build layers before topcoat application.

  • Fine defects and pores filled
  • Build thickness controlled
  • Cured surface sanded or ground
  • Flatness and residual dust reviewed
03

BW0-8027 Topcoat & Final Handover

Check the exposed BW0-8027 floor finish before service.

  • Continuous exposed surface film
  • Target DFT checked
  • Color and finish consistency
  • Traffic readiness and maintenance plan reviewed

Suitable Concrete Floor Conditions

Use these checks to judge whether the BW8009 + BW6-9527 + BW0-8027 system is suitable before final specification.

  • Prepared Industrial Concrete Floors

    For prepared concrete floors in workshops, corridors, equipment rooms and similar areas where abrasion, cleaning, foot traffic or light vehicle traffic need surface protection. Review industrial floors before confirming suitability.

    Porous, Dusting or Rough Concrete

    For concrete floors with pores, dusting, rough texture or uneven absorption where primer sealing and quartz-sand build layers can improve the coating foundation.

  • Fine Cracks, Local Defects and Low Spots

    For floor areas with fine cracks, small voids, local defects, low spots or uneven surface profile where scrape-applied build layers and sanding can improve continuity before topcoat application. Review leveling before confirming suitability.

    Semi-Exposed or Outdoor Floor Areas

    For semi-exposed floors or outdoor floor areas where water contact, weather exposure, UV exposure, occasional chemical splash and topcoat aging need to be reviewed before specification.

Do not finalize material consumption from floor area alone. Confirm concrete condition, surface strength, moisture, roughness, defect depth, required build thickness, sanding requirement, traffic load, chemical splash exposure, outdoor weather exposure, topcoat color and inspection standard before ordering.

FAQ

Common questions about using BW8009, BW6-9527 and BW0-8027 for concrete floor waterproofing, anti-corrosion support and wear-resistant exposed floor protection.

What is this hand-applied polyurea concrete floor system used for?

It is used for prepared concrete floors requiring waterproofing support, anti-corrosion support, wear resistance and exposed floor protection under abrasion, foot traffic, light vehicle traffic, water contact, occasional chemical splash and weather exposure.

Why does the system use BW8009 primer?

BW8009 is the concrete primer. It seals capillary pores, helps control absorption differences and supports adhesion before the BW6-9527 quartz-sand build layers are applied.

Is BW8009 the main waterproofing or wear-resistant layer?

No. BW8009 is the primer layer for concrete pore sealing and adhesion support. It should not replace the BW6-9527 build layers or the BW0-8027 exposed topcoat.

Why are there two BW6-9527 quartz-sand build layers?

The first BW6-9527 quartz-sand layer helps fill fine defects and starts the hand-applied build structure. The second layer adds thickness and creates a sanding-ready surface before BW0-8027 topcoat application.

Can BW6-9527 replace the exposed topcoat?

No. BW6-9527 is used as the hand-applied quartz-sand build layer in this system. The exposed wear-resistant weather-resistant topcoat is BW0-8027.

Which product forms the exposed wear-resistant topcoat?

BW0-8027 forms the exposed wear-resistant and weather-resistant floor topcoat. It helps protect the floor surface against abrasion, weather exposure, water contact, occasional chemical splash, color aging and surface wear.

What traffic conditions are suitable for this system?

This system is intended for foot traffic, light vehicle traffic, maintenance movement and similar floor service conditions after project review. Heavier traffic, frequent forklift use, sharp impact or special chemical exposure should be reviewed separately before specification.

Can the exact BW6-9527 build-layer consumption be fixed before inspection?

No. BW6-9527 consumption depends on floor roughness, defect depth, quartz sand grading, build thickness, sanding loss, flatness requirement and project specification. Site inspection or project photos are recommended before final material planning.

What floor details need special attention before coating?

Concrete pores, dusting, rough texture, fine cracks, low spots, local defects, moisture, oil contamination, sanding requirements, expansion areas, equipment zones and traffic paths should be reviewed before coating.

What topcoat thickness is recommended for BW0-8027?

The product data lists BW0-8027 recommended dry film thickness of 100-200 um as a topcoat, with theoretical coverage of about 0.15 kg/m2 at 100 um film thickness. Final topcoat thickness should follow project exposure, color and service requirements.

Can this system handle chemical splash?

The system can be reviewed for occasional chemical splash exposure, but chemical type, concentration, contact time, cleaning procedure and ventilation should be confirmed before final specification. Independent compatibility testing may be required for specific chemical exposure.

What information is needed before specifying the system?

Share floor area, concrete condition, roughness, defect depth, required build thickness, sanding requirement, traffic load, water contact, chemical exposure, outdoor weather exposure, topcoat color, project location, construction timeline and inspection standard.