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Polyurea Anti-Corrosion Protection
for Demineralized Water and Oil Storage Tanks

A steel tank interior lining system for demineralized water, oil storage and petrochemical tank environments. It forms a dense, continuous anti-corrosion barrier over prepared steel surfaces to support long-term immersion protection and detail-area durability.

Demineralized water tank and oil storage tank anti-corrosion system overview

System Build-Up

Steel primer interface + main spray polyurea anti-corrosion lining

  1. 01
    BW8008 Steel Primer

    Creates the metal primer interface on prepared steel and supports adhesion between the steel substrate and the main polyurea lining.

  2. 02
    BW3-9512 Main Tank Anti-Corrosion Protective Layer

    Forms the main dense, thick-film spray polyurea lining for long-term tank interior anti-corrosion protection.

What Each Layer Solves

The system separates the steel primer interface from the main polyurea lining, helping reduce adhesion failure risk and long-term corrosion risk in steel tank interiors.

BW8008 steel primer layer for storage tank anti-corrosion system

BW8008 reduces steel-to-lining adhesion failure risk.

Creates a stable primer interface on properly prepared steel before the main lining is applied. In steel tank interiors, this layer helps improve bonding between the steel substrate and the protective lining, reducing the risk of coating detachment, cathodic disbonding and under-film corrosion during long-term service.

BW3-9512 storage tank anti-corrosion protective layer detail

BW3-9512 builds the main anti-corrosion barrier.

Forms a dense, continuous thick-film polyurea lining over the primed steel surface. This layer provides the main protective barrier against immersion exposure, stored demineralized water or oil exposure, and corrosion risks related to pinholes or lining discontinuity, helping protect tank walls, bottoms, weld seams and transition details.

How This System Helps Reduce Storage Tank Corrosion Risks

Steel tank corrosion often starts from small weak points: contaminated steel, unsealed weld details, poor primer control or discontinuous lining areas. The BW8008 + BW3-9512 system helps reduce these risks through a controlled coating route from surface preparation to final lining inspection.

Steel storage tank surface preparation before anti-corrosion coating

01 Prepare the Steel Tank Interior

Cleaning, profiling and detail inspection help remove weak points before coating begins. This improves the foundation for the complete BW8008 + BW3-9512 system and helps reduce early problems such as weak bonding, pinholes, local corrosion around welds, and defects at nozzles, manholes or bottom-to-wall transitions.

02 Apply BW8008 as the Primer Base

BW8008 is applied to create a stable primer base on the prepared steel surface. With controlled coverage, film thickness and recoat timing, it helps the following BW3-9512 lining bond more reliably and reduces the risk of interface-related failure during tank service.

BW8008 steel primer application for storage tank anti-corrosion system
Finished BW3-9512 anti-corrosion protective surface for storage tank

03 Apply and Verify the BW3-9512 Lining

BW3-9512 forms the final spray polyurea lining over the BW8008-primed steel surface. Final DFT, lining continuity and detail-area coverage should be checked before service, helping the tank interior resist long-term immersion, stored-medium exposure and corrosion risks at critical areas.

System Key Data

System-relevant values for steel storage tank anti-corrosion: metal adhesion, cathodic disbonding, heavy-duty lining strength, impermeability and stored-medium resistance.

BW8008 Metal Primer

BW8008 Metal Primer
ItemTest standard / referenceResult
Density g/cm³ GB / T 6750-2007 1.08
Cathodic disbonding HG / T 3831-2006 ≤15 mm
Dry metal adhesion ASTM D-3359 11.5 MPa or substrate broken
Temperature variation GB / T 9278-1988 -40 to +180°C, 24 h: normal
Salt spray / oil resistance Chemical Resistance Salt spray 1000 h; 0# diesel and crude oil, 30 d
Acid / alkali / salt resistance Chemical Resistance 50% H2SO4 or 15% HCl, 50% NaOH, 60 g/L salt, 30 d

BW3-9512 Heavy-Duty Spray Polyurea

BW3-9512 Heavy-Duty Spray Polyurea
ItemTest standard / referenceResult
Wear resistance HG/T 3831-2006 18 mg
Hardness GB / T 23446-2009 Shore D 72
Tensile strength GB / T 23446-2009 40 MPa
Gel time @ 25°C Product Information 25-35 s
Cathodic disbonding HG / T 3831-2006 ≤15 mm
Solid content Product Information 100% / 100%
Impermeability GB / T 23446-2009 0.4 MPa / 2 h, impermeable
Steel / concrete adhesion GB / T 23446-2009 12 MPa steel base / 3.3 MPa concrete base
Flexural / impact resistance SY / T 0315-2013 No cracking at -20°C; 6 J impact, no leakage point
Salt spray / oil resistance Chemical Resistance Salt spray 2000 h; 0# diesel and crude oil, 30 d
Acid / alkali / salt resistance Chemical Resistance 35% H2SO4 or 15% HCl, 35% NaOH, 60 g/L salt, 30 d

The above values are selected from the current product-detail Product Information, Physical Properties and Chemical Resistance tables. Final film thickness and suitability should be confirmed according to substrate condition, service exposure, detail design, project specification and the latest approved technical data sheet. Chemical or water-contact suitability should be confirmed according to actual medium composition, concentration, pH, temperature, contact time, cleaning method and maintenance procedure.

Quality Control Checklist

Before tank service, key inspection should focus on steel readiness, BW8008 primer condition and BW3-9512 lining integrity.

01

Steel Readiness

Confirm clean, profiled and dry steel before primer application.

  • Rust and mill scale removal
  • Oil and contamination removal
  • Surface profile confirmation
  • Dew point margin control
02

BW8008 Primer Check

Check whether the BW8008 primer layer is continuous and ready for the main lining.

  • Continuous primer film
  • Target primer thickness
  • Recoat interval
  • No loose or weak areas
03

BW3-9512 Lining Check

Verify the BW3-9512 lining before the tank is returned to service.

  • Continuous lining film
  • Target DFT
  • Weld and detail coverage
  • Final inspection records

Suitable Steel Storage Tank Conditions

Use these checks to judge whether the BW8008 + BW3-9512 route fits the tank before final specification.

  • Demineralized Water Tanks

    Prepared steel interiors with immersion exposure and demineralized water contact. Review stored medium, DFT and inspection before confirming suitability.

    Oil Storage Tanks

    Steel oil tanks needing primer bonding and a thick-film polyurea lining. Review oil exposure, steel profile and adhesion before confirming suitability.

  • Steel Storage Tanks

    Projects that require review of surface preparation, medium, temperature and inspection standard.

    Tank Details and Transitions

    Welds, nozzles, manholes, pipe penetrations, corners and bottom-to-wall transitions. Review details and pinholes before confirming suitability.

Do not plan consumption from area alone. Confirm steel condition, stored medium, target DFT and inspection requirement.

FAQ About Storage Tank Anti-Corrosion Protection

Key questions about using BW8008 and BW3-9512 for steel storage tank anti-corrosion service.

What is this polyurea storage tank anti-corrosion system used for?

It is used for prepared steel storage tank interiors where demineralized water tanks, oil storage tanks or industrial liquid storage tanks need a polyurea anti-corrosion protective lining.

What role does BW8008 play in this system?

BW8008 is the cathodic disbonding resistant steel primer. It supports metal adhesion and interface preparation before the BW3-9512 main lining is applied.

Which product forms the main tank anti-corrosion lining?

BW3-9512 forms the main polyurea anti-corrosion protective lining over the primed steel tank surface. BW8008 is the primer layer, not the main protective lining.

Can this system be used for demineralized water or oil storage tanks?

Yes. These projects can be reviewed when the stored medium, steel preparation standard, immersion condition, target DFT and inspection requirements are confirmed.

What film thickness is listed for BW3-9512?

BW3-9512 product data lists a film thickness range of 1000-3000 μm and theoretical coverage of 1.12 kg/m² at 1 mm film thickness. Final thickness should be confirmed according to stored medium, immersion condition and project specification.