Petrochemical heavy-duty polyurea

BW3-9512 petrochemical heavy-duty polyurea anticorrosion protective coating

BW3-9512

Heavy-duty anticorrosion lining performance for petrochemical tanks, pipelines and industrial facilities.

Bw9512 is a 100% solids aromatic spray polyurea elastomer designed for petrochemical corrosion protection and long-term protective lining service.

Product description

BW3-9512 petrochemical heavy-duty polyurea anticorrosion protective coating

Use it when tanks, cofferdams, towers, wash tanks, pipelines or sewage ponds need spray-applied heavy-duty anticorrosion protection. Confirm substrate preparation, spray equipment, A / B component ratio, film thickness and recoat window before ordering. Key data to review: 100%, 25-35 s, 40 MPa.

BW3-9512 A and B component packaging for petrochemical heavy-duty polyurea anticorrosion protective coating

What BW3-9512 delivers

Bw9512 is a 100% solids aromatic spray polyurea elastomer developed as a heavy-duty anticorrosion material for petrochemical protection.

  • Rapid cureSolvent-free, 100% solids, safe, environmentally friendly and odor-free.
  • Dense protective filmRapid curing; can be sprayed on curved, sloped and vertical surfaces without sagging.
  • Adhesion performanceDense coating, seamless, with good flexibility.
  • Durable serviceHigh adhesive strength, bonding quickly and firmly to steel, concrete, wood, glass fibers and other substrates.

Technical advantages for heavy-duty petrochemical protection.

Documented product advantages include 100% solids composition, rapid curing, impact and abrasion resistance, chemical resistance, waterproofing performance and durability for reduced life-cycle maintenance. Final suitability should be verified against the target substrate, environment and service condition.

100%Solid content reference from the product information table for coating build and purchasing review.
25-35 sGel-time reference for planning application sequence and spray work.
40 MPaTensile strength reference for heavy-duty protective lining and mechanical service review.
12 MPaSteel adhesion reference for prepared substrate and coating-system compatibility review.

Application scope

Typical use areas for BW3-9512.

Petrochemical industry tanks, cofferdams, towers, wash tanks, pipelines, sewage ponds and other facilities requiring corrosion protection.

Product features

  • Solvent-freeSolvent-free, 100% solids, safe, environmentally friendly and odor-free.
  • Rapid curing; can be sprayed on curvedRapid curing; can be sprayed on curved, sloped and vertical surfaces without sagging.
  • Chemical resistanceExcellent corrosion resistance and chemical resistance properties, such as acids, alkalis, salts and oils.
  • Service durabilityExcellent durability helps reduce life-cycle maintenance costs and extend service life of the sprayed structure.

Project fit

Petrochemical industry tanks, cofferdams, towers, wash tanks, pipelines, sewage ponds and other facilities requiring corrosion protection.

  • Substrate reviewConfirm surface preparation, primer compatibility, ventilation and moisture condition before application.
  • Service condition reviewMatch film thickness, chemical exposure, immersion or splash condition and mechanical demand to the project specification.

Product information & technical data

Technical data for BW3-9512 petrochemical heavy-duty polyurea coating.

Review product information, physical properties and chemical resistance data for BW3-9512 petrochemical heavy-duty polyurea anticorrosion protective coating in a cleaner table structure optimized for technical comparison and procurement review.

Product information

ItemPart APart B
AppearancePale yellow liquidAdjustable color
Specific gravity (g/cm³)1.131.04
Viscosity (cps)@ 25°C11001000
Solid content (%)100100
Mixing ratio (volume ratio)11
Gel time (s)@ 25°C25-35
Theoretical coverage (DFT)1.12 kg/m² film thickness 1 mm

Physical properties

ItemTest standardResult
Hardness (Shore D)GB / T 23446-200972
Tensile strength (MPa)GB / T 23446-200940
Impermeability (0.4 MPa / 2 h)GB / T 23446-2009Impermeable
Wear resistance (750 g / 500 r) / mgHG / T 3831-200618
Adhesive strength (MPa)concrete baseGB / T 23446-20093.3
Adhesive strength (MPa) steel baseGB / T 23446-200912
Cathodic disbondment [1.5v,(65±5)°C, 48 h]HG / T 3831-2006≤15 mm
Flexural resistance (-20°C, 1.5°)SY / T 0315-2013No cracking
Impact resistance (25°C)SY / T 0315-20136 J impact, no holiday detected

Chemical resistance

For reference: the above data is acquired based on GB / T 9274-1988 test standard. Pay attention to the influence of ventilation, splash and spillage. Independent immersion testing is recommended if other specific data is required

Exposure itemResult
Acid resistance 35%H2SO4 or 15%HCl, 30 dNo rust, no bubbles, no peeling
Alkali resistance 35%NaOH, 30 dNo rust, no bubbles, no peeling
Salt resistance 60 g/L, 30 dNo rust, no bubbles, no peeling
Salt spray resistance 2000 hNo rust, no bubbles, no peeling
Oil resistance 0# diesel, crude oil, 30 dNo rust, no bubbles, no peeling

Application environment & guide

Spray application conditions, equipment and recoat guidance.

Check temperature, humidity, equipment setup, film thickness and recoating interval before installation.

Application environment

ConditionRequirement
Environment temperature0°C-45°C
Product pre-heat temperature65°C-70°C
Pipe pre-heat temperature55°C-65°C
Relative Humidity≤80%
Dew point≥3°C

Application guide

Guide itemRecommendation
Recommended spray machineGRACO H-XP3 polyurea spray equipment
Spray gunAir or machine self-cleaning coatings for spray gun
Static pressure2300-2500 psi
Dynamic pressure2000-2200 psi
Recommended film thickness1000-3000 μm
Recoating interval≤6 h

Application note

  • Agitate Part B evenly prior to application, thoroughly mix the deposited pigments, or the product’s quality will be affected.
  • Spray polyurea within the proper time if the substrate surface is primed. For the application method and interval time of Bw polyurea special primer please refer to Colorful Whale Advanced Materials (Shanghai) Co., Ltd.’s other brochure.
  • Always apply Bw9512 on a small area before large application to check the mix ratio, color and spray effect are correct. For detailed information of application please refer to the latest instruction sheet of the application instructions of Bw spray polyurea series.

Curing time, shelf life and packing

Curing time, storage and packing information for project planning.

Use the curing profile, shelf-life data and packing details below to plan spray polyurea application timing, warehouse handling and bulk project purchasing.

Product curing time

Note: the curing time varies with the environmental conditions especially the temperature and relative humidity.

Substrate temperatureDryFoot traffic / Solid dry
+10°C18 s45 min / 7 d
+20°C13 s15 min / 6 d
+30°C10 s5 min / 5 d

Shelf life & packing

ItemDetails
Shelf life from manufacturing datePart A: 10 months · Part B: 10 months
Storage temperature+5-35°C
Package requirementKeep the product package tightly sealed
Storage precautionStore in a cool, ventilated place and avoid direct sunlight

Health & safety / integrity declaration

Safety data, handling guidance and application verification.

Product health and safety information

For information and advice on the safe handling, storage and disposal of chemical products, users shall refer to the most recent Material Safety Data Sheet containing physical, ecological, toxicological and other safety-related data.

Integrity declaration

Colorful Whale Advanced Materials (Shanghai) Co., Ltd. guarantees all technical data stated in this sheet are based on laboratory tests. Actual testing methods may vary due to different circumstances. Therefore please test and verify its applicability. Colorful Whale Advanced Materials (Shanghai) Co., Ltd. assumes no responsibility except for product quality and reserves the right of any modifications on the listed data without prior notice.

FAQ

FAQ about BW3-9512 petrochemical heavy-duty polyurea coating.

These answers support engineering review, contractor planning and bulk project purchasing before ordering.

What is BW3-9512 petrochemical heavy-duty polyurea coating used for?

BW3-9512 is designed for petrochemical anticorrosion protection on tanks, cofferdams, towers, wash tanks, pipelines, sewage ponds and related industrial facilities.

Why choose BW3-9512 for heavy-duty anticorrosion projects?

BW3-9512 lists Shore D hardness 72, tensile strength 40 MPa and impermeability data for demanding petrochemical protective lining work.

What chemical resistance data is listed for BW3-9512?

The BW3-9512 data sheet lists Acid resistance 35%H2SO4 or 15%HCl, 30 d, Alkali resistance 35%NaOH, 30 d, Salt resistance 60 g/L, 30 d plus salt spray resistance 2000 h and oil resistance, with no rust, no bubbles and no peeling in the listed tests.

What equipment and pressure are recommended for BW3-9512?

The application guide lists GRACO H-XP3 polyurea spray equipment, static pressure around 2300-2500 psi and dynamic pressure around 2000-2200 psi for professional spray application.

What site conditions should be controlled for BW3-9512?

Before application, control environment temperature around 0°C-45°C, product spray heating around 65°C-70°C, pipe heating around 55°C-65°C and relative humidity ≤80%.

What should be reviewed before using BW3-9512 in petrochemical facilities?

Review chemical exposure, immersion or splash conditions, substrate preparation, lining thickness, ventilation, storage requirements and project-specific compatibility before procurement.

Request technical documents

Request TDS, application guidance or bulk project support.

If you are evaluating BW3-9512 for petrochemical tanks, pipelines or industrial anticorrosion lining work, request the latest technical data sheet, application guidance and project-specific compatibility review before ordering.